Showing posts with label dualvee. Show all posts
Showing posts with label dualvee. Show all posts

Tuesday, July 21, 2015

Finally, an Alternative to Costly Slewing Rings!


When it comes to automating heavy loads, there aren't many options for large capacity bearings. Slewing ring bearings are often the go-to because they come in large diameters and can withstand enormous payloads. But they're extremely expensive. They have long lead times, ranging from four to six months on average. They're also tricky to assemble and require an inordinate level of maintenance. 

There's got to be a better way.

Our product manager—the brilliant, the inimitable engineering mastermind Brian Burke—said there is indeed a viable alternative.  Enter: the heavy duty ring with vee guide wheels.

Earlier this month, Burke laid out the differences between the former and the latter. 

Slewing rings, while not the fastest moving components, can carry insane amounts of weight and come in very large diameters. But they're cumbersome to build and maintain.

By contrast, the heavy duty rings with vee guide wheel bearings generally have a lead time of four to six weeks. Talk about a time saver (and what is time, if not money, money, money). The vee guide wheel bearings work well in factory automation and machinery.

Vee bearings function in a vastly different way than slewing ring bearings. For one thing, vee bearings are internally lubricated—for life. Rubber shields and seals protect the bearings from contamination, making it a long-term investment and dramatically reducing the need for maintenance. 



Twin bearings, essentially two single-row bearings, work for lighter loads. For heaving loads, you'll need the double row bearings, which are found in our HDRT—that stands for heavy duty ring and track—product line. Our largest bearings have an outside diameter of 150ml, use rollers instead of balls and can each support a radial load capacity of 33,000 pounds. 

All that while providing smooth, low-friction motion. 

One of the key features of these vee bearings is that they're self-cleaning. To quote Burke:

"The vee guide wheel provides a wiping action for harsh environments where the debris is ejected," he explained during a July 7 Design World webinar he hosted on the topic. "It's not like a skateboard wheel hitting a rock where it's going to stop, and it's not like a steamroller where it's going to crush everything down. It actually acts so that it ejects any debris on that running surface."

There's so much more to say about the subject. Thankfully, Burke's webinar was memorialized in a YouTube clip. Click here to watch the presentation all its uninterrupted glory. 

Wednesday, June 24, 2015

Reducing Downtime in Packaging Automation


You know that feeling when you're driving through the backroads, trying to get around freeway rush hour, only to hit every single red light? Like, Every. Single. Stop. Lost time and frustration fulminate into road rage and you wonder why you didn't just take the train.

In factory automation, machinery upgrades are a lot like those stop lights—slowing you down from your all-important destination. Every time a manufacturer has to replace a field component, production halts. Obviously, that lost time translates to higher purchasing costs and concerns about product quality and consistency. 

Not long ago, we worked with an international multimillion-dollar food service packaging corporation with exactly that problem. Higher-than-expected field component replacements on machinery in multiple field offices made production a frustrating pace of stop-and-go. Bearings had to be switched out far earlier and more often than they expected.

Bishop-Wisecarver engineers worked closely with this packaging corporation to pinpoint the problem: the bearings weren't being installed properly. Botched installation caused premature failures and required all too many emergency replacements. 

So our engineers figured out how to maximize product life by producing a training video specific to the installation issue. In the video, the engineers explain how to install and adjust the v-rollers. They also show how to calculate the proper preload. 

The video was a hit. The packaging company played it in various production facilities, which cleared up the problems almost immediately. That simple fix and multimedia outreach saved the entire corporation a fortune—some $50,000 to $75,000 a year—by reducing maintenance and machinery downtime. 

By the way, we upload product videos on our YouTube channel for anyone to watch. Check it out! 


Friday, June 12, 2015

Guided Motion Solutions for the Prefab Home Industry

What comes to mind when you think of prefabricated homes? A mobile home park? Vinyl siding, steel roofs, monotonous rows of trailers or lackluster bungalows? 

Thanks to an unprecedented global uptake of prefabricated housing, the variety and quality of manufactured homes has expanded to include everything from the luxurious to low cost, from the aesthetically stunning to the spartan and practical. 


A high-end prefabricated home. (Image via iDesignArch)
Driven by a burgeoning interest in sustainable designs and a need for more affordable housing as real estate markets drive up the cost of living in most metropolitan job centers, prefabricated and modular homes are gaining renewed interest from consumers. In fact, prefab homes are becoming the most sought-after types of affordable housing, with cost savings realized through efficiencies in the manufacturing process instead of public subsidies. 

Japan and several northern European countries are leading the trend in off-site manufactured dwellings. In Sweden, some 84 percent of standalone homes use prefab wood elements, according to the Global Construction Review. 

Since 1976, KSM Log Homes has manufactured log home kits that are both aesthetically stunning and surprisingly cost-effective, given that the company is the mill, manufacturer, designer and shipper. Just take a look at the photos of KSM homes to see what we're talking about.

Some years ago, Bishop-Wisecarver Group came up with a custom solution to streamline mill operations at KSM. 


As part of an effort to improve automation, the log homes manufacturer developed and designed a machine that automatically mills notches in heavy logs used in prefab log homes. 



The machine needed to run up to 10 hours a day for five days a week. It needed bearings and tracks that could withstand being constantly bombarded with wood chips and sawdust. 

The answer? DualVee and Hepco assemblies. The unique vee-edge design of DualVee double-row angular contact ball bearings, which fling off debris, eliminated the need to cover the guidance system. DualVee bearings, one of our signature designs, not only withstand dirty and harsh industrial environments, they last for years without maintenance because of their self-cleaning design.

We love sharing application examples, to show how our guided motion solutions work for a diverse cross-section of industries, from heavy duty industrial plants to exacting medical and cleanroom settings. 

If you'd like to learn more about a specific product, let us know and we'll make it the subject of a blog post. Meanwhile, feel free to peruse our ever-growing library of application stories. 

Monday, May 4, 2015

Rewarding the Ethic and Ingenuity of Local Eagle Scouts

Image by Rennett Stowe, via Wikimedia Commons

In 1912, a 17-year-old Long Island native became the Boy Scout of America's first Eagle Scout. Arthur Rose Eldred went on to study agriculture at Cornell University, enlist in the U.S. Navy during WWI and lead a distinguished career as an executive in the railroad industry.

More than 2 million young men have since achieved the Boy Scouts' highest rank. Time and again, research has demonstrated that boys who obtain the vaunted award go on to create a positive impact on society. According to researchers at Baylor University, Eagle Scouts are more goal-oriented and well-networked. They tend to have closer relationships with friends and family, donate to charity and improve their neighborhoods. They tend to assume leadership roles at work or in the community. 

Notable Eagle Scouts include astronauts Neil Armstrong and James Lovell, pro baseball player Hank Aaron, adventurer Steve Fossett, movie producer Steven Spielberg and Microsoft founder Bill Gates. Bud Wisecarver, the inventor who founded Bishop-Wisecarver Corporation, was among their ranks. As was his brother, the late Bob Cooke Wisecarver, a naturalist in the Bay Area. 


Bud Wisecarver.
That's why, in honor of the Wisecarver brothers, we're proud to provide two $1,000 scholarships for Eagle Scouts from the Mt. Diablo Silverado Council. The scholarships will be awarded at an annual Eagle Scout, Quartermaster, Silver Award Recognition Banquet this week in Danville, Calif. 

"We are honored to provide these scholarships and help Eagle Scouts who have already proven they are hard working and committed to serving others," says Pamela Kan, president of Bishop-Wisecarver and daughter of Bud Wisecarver. "Giving financial support as well as career insight and mentoring carries on a family tradition of Scout and community involvement, as my father and uncle were both Scouts and professionals who used their skills and passion to teach younger generations."


Pamela Kan.
The Wisecarvers were raised in the Bay Area, where they spent their manufacturing careers. Bud retired and focused his efforts on supporting vocational training at local schools and finding ways to connect the business and educational communities. 

A club of Eagle Scouts called Las Aguilas de Diablo will organize the May 7 dinner, which honors newly appointed Eagle Scouts and raises support for the council's endowment fund. The banquet gives Scouts a change to network with professional, civic and business leaders who match their career aspirations. Kan will be among them to talk about the opportunities and challenges of working in the manufacturing industry, an industry with incredible power to shape to build a better future. 

Every year, Las Aguilas de Diablo grants up to $7,000 in scholarships to college-bound Eagle Scouts. 

"When companies like Bishop-Wisecarver Group make an investment of time and money into our Scouts, it's a long-lasting benefit to the recipients, donor and community," says Bill Upson, vice president of Las Aguilas de Diablo. "These Eagle Scouts have already shown great determination and civic duty. These scholarships and networking opportunities provide the extra support that can help them realize their long term goals."

We couldn't agree more. 

Tuesday, March 17, 2015

Raising the Profile of Scientists and Engineers Through FIRST Robotics


"The average kid on the street can tell you the names of a dozen football players or basketball players or Hollywood stars. None of them can tell you the name of any famous living scientist or engineer."
—Dean Kamen, inventor, in an interview with CBS News

Right now, we're in the thick of competition season for FIRST Robotics. Some 400,000 kids in more than 80 countries are duking it out in a series of bouts with robots they designed and built themselves. It's all in good fun—intensely competitive and widely watched.
But the primary goal of the robotic sporting spectacle is about something more transformative than thrill of victory. Dean Kamen, the renowned inventor who established FIRST 25 years ago, says the long-running nonprofit promotes a cause near and dear to his heart. And the stakes are high.
"FIRST is all about changing our culture ... for the better," he told CMS Wire earlier this year. "More than 25 years ago, I saw a culture where celebrities and athletes were celebrated and revered, and scientists and engineers were not. I believed then and still believe not that our collective future depends on getting more kids from every background interested and turned onto science, technology, engineering and math (STEM), so that they might seek education and careers in these fields."
We couldn't agree more. 
It's about motivating students to understand, use and enjoy technology through project-based learning.
It's about propelling the next generation of scientists and engineers. 
It's about raising the profile of today's scientists and engineers. 
It's also about legacy, Kamen adds, a way of perpetuating his love of inventing to young people around the world. Kamen, an autodidact who holds more than 400 U.S. and foreign patents, is credited with saving thousands of lives with his healthcare inventions, among a myriad others.

FRC Team 4019 - Bridges Academy - Studio City, CA
Because to invent, ultimately, is to give—something he elaborates on in a TED talk you can watch here. 
It's a message that resonates strongly with us as a manufacturer of guided motion solutions. That's why we proudly support FIRST by donating large quantities of DualVee linear guide track for teams to use in building their robots. We also sponsor several local teams. This season, those teams are:
  • FRC Team 1458—Red Tie Robotics, Monte Vista High School in Danville, CA
  • FRC Team 3470—The Patriots, Heritage High School in Brentwood, CA
  • FRC Team 4019—Bridges Academy, Studio City, CA
  • FRC Team 692—The Fembots, St. Francis High School, Sacramento, CA

To learn more about our FIRST sponsorships, including how your team can become a sponsee, click here. 

Monday, January 26, 2015

DualVee Vacuum Wheels Nominated for Golden Mousetrap Award

The Golden Mousetrap Awards recognizes technologies driving progress in the design and manufacturing field. The program, hosted by UBM Canon, awards companies contributing to the renaissance of American manufacturing and promotes engineering and manufacturing as viable career paths for the next generation.

That's why we're proud to announce that Bishop-Wisecarver was named a finalist in the annual Golden Moustrap Awards, for our DualVee Vacuum Wheels.

These vee wheels were designed specifically for vacuum environments and processing equipment where it's tough to use other guided motion products.

DualVee Vacuum Wheels are linear guide bearings with precision-ground 90-degree surfaces for applications in testing chambers and ultra-high vacuum environments.

It's a product suited for applications in research and development, package sealing, materials science, space testing and simulation and many other fields.

We put together a handy FAQ page about these new bearings here.

Here's a link to the Design News feature about the nomination.Winners of the Golden Mousetrap Awards will be announced Feb. 10 at the Anaheim Convention Center as part of ATX West. We look forward to being part of the action!

Wednesday, November 5, 2014

Have Some Tough Linear Motion Questions?

View FAQ right on our website [ FAQ Home Page ]

Or, use these product specific pages >>
       
DualVee

DualVee linear guide wheels consist of both an external and internal 90 degree vee angle. The vee groove guide wheel is made with a double row angular contact bearing for excellent load capability and long life. Vee bearing guide wheels are available in 52100 steel or 440C stainless steel from stock. Other options include seals and shields to meet specific application needs. Special DualVee guide wheels are available for cleanroom, debris-laden, low temperature and high temperature applications.
         
GV3 

GV3 provides a wide array of precision linear guide components utilizing guide wheel androller wheel technology. Slides are available in three different precision grades, ranging from completely ground surfaces to as-drawn quality, to fit performance and economic needs. Lubed-for-life guide wheels come in twin bearings, double row bearings, and compact slimline bearings. GV3 may be used as a simple guide or as a self-actuated rack or belt driven system.

LoPro

LoPro linear actuators are an actuated linear motion system based upon proven DualVee guide wheel technology for smooth and quiet motion over long lengths. Actuation options include AT series belt, ANSI roller chain, lead screw, and ball screw. LoPro linear actuators are also available in a non-actuated version. LoPro linear actuators provide a tough, cost effective, low friction, low profile modular solution, built to withstand a wide range of operating environments. Complete systems include your preference of wiper or basic wheel plates, and may be mounted or un-mounted. Support beams are available in aluminum or steel to meet application demands and to provide ease of installation. A wide variety of gantry brackets are available to form complete LoPro gantry systems.
    

SL2

SL2 is a completely corrosion resistant linear guide featuring ground stainless steel slides and linear motion bearings. SL2 carriages are made from strong, yet light-weight aluminum alloy. SL2 slides may also be mounted to GV3 beams for further design versatility.




UtiliTrak

UtiliTrak is an ideal choice for running two systems in parallel, where one slide uses DualVee guide wheels and the other uses MadeWell® crowned rollers. Because precise parallelism is difficult to achieve, it is not uncommon for mounting surfaces to be slightly out of parallel. UtiliTrak's design compensates for mounting errors, and does not require absolute parallelism for accurate operation. The DualVee guide wheel carriage assembly and vee channel serves as the motion side, while the MadeWell crowned roller and open channel side allows for parallel misalignment.         

PDU2

PDU2's patented wheel technology gives this small belt driven system considerable load capacity for its size. The modular design of the PDU2 allows for quick and easy gantry configuration. Adapter plates can be ordered for connecting PDU2's together, or MCS aluminum framing brackets and extrusion may be ordered to create a machine structure.
PDU2 features an aluminum beam up to 6 meters in length with T-slots, if desired. Aluminum beams without T-slots are ideal for wash down applications, and they will not trap dirt. Additional options for the PDU2 include motor/gearbox mounts, limit and proximity switches, T-nuts, T-slot covers, gearboxes, motors, and electric brake.

Still haven't answered your linear motion question? Comment your question below or email us at mteam@bwc.com!

Wednesday, August 27, 2014

"Roll" With the Punches: Choosing the Right Protection for Your Challenging Environments

Whether it be wood dust, metal shavings, or water; the type of guide wheel bearing protection is determined in the environment it will be used in. Check out these four environmental scenarios and Bishop-Wisecarver’s recommended guide wheel bearing solution.

Environment Scenario #1: 
Heavy Concentrations of Liquid or Fine/Powdery Particles  
Solution: Sealed Guide Wheel

Environments with heavy concentrations of liquid or fine/powdery particles can disturb and/or change the properties of the guide wheel bearing lubricant, causing premature wear and failure of the
bearing balls and raceways. Using a sealed bearing for this operating environment can prevent damage to the bearing elements, ensuring the predicted lifespan of the system.

Environment Scenario #2: 
Heavy Concentrations of Large Particles
Solution: Shield Guide Wheel

Generally, shielded bearings are used in environments with heavy concentrations of large particles, such as metal flakes, that can work their way between the balls and bearing raceways. The larger debris can cause premature wear and damage such as brinelling (permanent indentation of a hard surface) or spalling (breakage into smaller piece).

Environment Scenario #3: 
Heavy Concentrations of Both Small and Large Particles  
Solution: Sealed and Shielded Guide Wheel

Bearings that feature shields and seals combine the advantages of both sealed and shielded wheels. The shield protects the seal from damage by large particulates, while the seal protects the bearing elements from thefine particulates and liquid that the shield is less effective against.

Environment Scenario #4: Washdown
Solution: Washdown Wheel
 

The washdown bearing includes a patented inner seal and outer shield design. The design of the outer shield allows it to act as a momentary seal when forced to undergo pressure from high velocity fluid such as washdown spray. The pressure causes the shield to deflect and conform to the wheel’s metallic surface. When the pressure is removed, the shield returns to its normal position, allowing liquid and debris that entered between the shield and seal  to drain out or be spun out by centrifugal force when the wheel rotates.

Ensure your guide wheel bearing lifespan by choosing the correct protection for your harsh environments.Watch Bishop-Wisecarver's Video about how tough DualVee guide wheel bearings handle all types of elements.





ABOUT
Bishop-Wisecarver Group is a woman-owned family of WBENC certified companies in its second generation, and has remained one of the most respected names in custom automation solutions and guided motion technology since 1950. The San Francisco Bay Area company manufacturers, stocks, and distributes guided motion components and systems for linear, rotary and curved track applications. Bishop- Wisecarver products are used worldwide in industries such as packaging, medical device manufacturing, wood processing, food processing, and semiconductor fabrication.

Tuesday, February 5, 2013

#CoffeeChat: QuickTrak, Fast Track Intro to Modular Linear Guides


BACK ON TRACK The QuickTrak® modular based platform of linear guides and sub-assemblies was created to meet the needs of customers who required modification of existing machines — a quick, simple way to mount guidance systems. Think of it like an erector set for manufacturers, engineers and automation solution providers. These guides mount easily onto any beams with T-nut and T-slot-based kit of parts.

We sat down with one of our engineers, Leslie Lui, over coffee to discuss the possibilities of this particular type of motion solution. Here's what he had to say:

Why did we create this product? 
LL: QuickTrak was developed to aid machine builders seeking linear guidance solutions that offer flexible design and easy-to-assemble characteristics.

Most linear guide products require highly customized precision-machined components and mounting features in order to be integrated into an application. We made QuickTrak to cut the amount of time and work required for machine builders to design and build linear guide systems into their applications.

The QuickTrak product philosophy is about building linear guide systems from modular, cut-to-length and easy-to-piece-together parts instead of custom-designing the system and components from scratch.

Who benefits from using QuickTrak?
LL: QuickTrak benefits any machine builder who wants to quickly add a customized linear guidance system into their application with as little assembly and machining effort as possible.

How does QuickTrak help machine builders?
LL: QuickTrak support assemblies permit DualVee® track to be easily mounted to applications without the need for careful machining and preparation of any mounting substrates. QuickTrak single-edge and double-edge track supports can be mounted onto standard T-slot extrusions with readily available fasteners and do not require any mounting substrate machining. QuickTrak double-edge track supports can also be mounted to most flat surfaces, requiring only the machining of suitable mounting holes.

QuickTrak wheel plate assemblies are composed of specialized sets of wheel and brake components fastened onto custom profile T-slot extrusion wheel plates. QuickTrak wheel plate assemblies are designed to be put together with simple hand tools.

The T-slots serve as mounting features for both the customer payload and wheel plate assembly components. The T-slots span the entire width of the wheel plate, providing far more mounting possibilities for customers than individual mounting holes. The width of the wheel plate can be quickly and easily sized to match customer-determined track support spans and accommodate specific extruded stock. Optional brake sub-assemblies permit wheel plate assemblies to be quickly locked in any desired position on their track support assemblies.

[ Click here ] to download free CAD drawings, catalogs, and data sheets about QuickTrak

Friday, November 16, 2012

Top Five Twitter Posts: High-Tech High School Diplomas, Space Junk Trackers and Zombies


From space junk orbiting the Earth to zombies that walk it, it's been a week of motion without limits for this manufacturer of linear slides and rotary guides. We're fascinated with almost everything related to science, engineering, technology, math and more, so follow us on Twitter to learn more about the news we share and the exciting stories making headlines all around the world. Have a great weekend!

1. NASA's 3D-Printing Rocket Parts Might Boost Larger Manufacturing Trend on Modern Science: NASA's working on its first heavy-lift booster rocket since Saturn 5, the one launched in 1967 to jet astronauts to the moon. The under-development Space Launch System will not only make history in the annals of American spaceflight, it could also become a bellwether for a specific technology that could boost U.S. manufacturing, according to this article. Click through to find out what technology they're talking about.

2. New High School Diplomas Promote High-Tech Industries via Press Connect: A New York senator came up with a plan to create high school diplomas for upstate students who focus on high-tech and manufacturing-related studies. The article says that "goal is to increase high school graduation rates and connect New Yorker’s with jobs in manufacturing, nanotechnology and biosciences by training them to fill positions in the emerging fields." Makes sense to us!

3. U.S. Military Enlists Amateurs to Track Space Junk via Mashable: Think of it as a "far-out neighborhood watch," says this news brief about a new program the military rolled out that asks the public to help pinpoint space junk floating around out there. It's a project the Defense Advanced Research Projects Agency calls SpaceView. Interesting news considering the topic of crowdsourcing has been on our minds lately, too.

4. Zombies, Twitter and Braaiiins: the Neuroscience of 'The Walking Dead' via Fast Company: A bunch of volunteers got hooked up to brain scanners while watching AMC's popular zombie apocalypse show The Walking Dead so researchers could understand a little more about why the show's fans react the way they do on social media and which scenes spark the most neural activity. No, the story says, AMC did not sponsor this study.

5. Free Guided Motion Technology User Manuals on BWC.com: Did you know there's a library of information about our guided motion technologies available online for you to download for free? From white papers and user manuals to FAQ features and catalogs, we've got a lot to share. Couldn't find what you're looking for? Use the "Ask Us" page or call in directly to speak with an applications engineer one-on-one.

Monday, November 5, 2012

Will Crowdsourcing Expedite the Manufacturing Process? #MotionMonday


WORKING TOGETHER — In the 19th Century, Professor James Murray struck up a literary project that required tens of thousands of volunteers to help him complete. His mailbox got bombarded with six million letters over the next several years from strangers documenting the definitions and origins of virtually every English word. It took seven decades to finish the first Oxford English Dictionary, the first crowdsourced collection of knowledge in known history.

Since that first manifestation of crowdsourcing, years before the term was coined by Jeff Howe in a June 2006 Wired magazine article, companies, government agencies and other entities have reverted to crowdsourcing to gather new ideas.

MANUFACTURING CHANGE — Could the crowdsourcing model fast-forward innovation in the manufacturing sector? The Pentagon thinks so. Earlier this year, the agency responsible for military funding created a crowdsourcing effort called the Defense Advanced Research Projects Agency, which aims to slash the design-to-production cycle by two to four years through offering prize incentives for design ideas, according to a New York Times article published in April. Since researching, developing and building U.S. military assets is a famously time-consuming and pricey ordeal, it normally takes anywhere from a decade or two to manufacture a new tank, the article says.

The defense research project will use a software platform called VehicleFORGE, a portal for the exchange of ideas. The online format makes sense, considering that crowdsourcing is nothing new to the software industry. Crowdsourcing is what spawned programs like Linux and Apache.

What's unique about this recent military effort to crowdsource vehicle design is how well it fits into other fields of manufacturing. An M.I.T. professor explains to the New York Times:


Teaming up with academic institutions could expand crowdsourcing possibilities even more. How much R&D time do you think a submission like that would save the pentagon? Or even a private company? Think of how much more can be accomplished if many more minds could tackle a project together.

"Sometimes the best and brightest ideas come from the most unlikely or unheralded sources," Associate Editor Mike Schmidt wrote for Manufacturing.net a couple months ago.

WHAT DO YOU THINK?  —  How could the practice of crowdsourcing change manufacturing? The good and the bad? Some commentators tout the practice as the "Holy Grail" of innovation, but what are some of the risks? Do the risks outweigh the benefits of diversifying your company's talent pool?

Friday, October 26, 2012

Top Five Twitter Posts: Pack Expo, Molecule Measuring and the Joy of Making Things


Packaging and processing are on our minds as we prep for the big Pack Expo trade show in Chicago next week. Our sales, executive and engineering team will be there in full force with thousands of other suppliers and buyers in the industry. We know it will be a crazy-busy week, which we excitedly anticipate. Keep up with all the chatter by following the #PackExpo hashtag on Twitter ... and be sure to follow us at @BWCnews for pics, posts and other updates live from Chicago!

Credit: Pack Expo
1. It's Showtime for Pack Expo 2012 via PMMI: A couple days from now, the big Pack Expo show kicks off at the McCormick Convention Center in downtown Chicago, where tens of thousands of folks in the packaging-processing industry will stream through to witness the latest innovations in machinery, process and material in the packaging sector. PMMI is keeping up a blog about the show, which we've linked to here. Check back for updates on each day of the event. Of course, you could also check this blog, too, since we'll be wandering around the 1.1 million-square-foot show space next week. There are bound to be tons of pictures!

2. Measuring Molecules with the Naked Eye on Product Design & Development: Evidently, liver cancer causes a slight change in a person's bloodstream, upping the density of a specific molecule by 10 parts per billion, according to PD&D magazine. That tiny difference is tough to notice without state-of-the-art lab equipment. But a new technology created by a professor at Brigham Young University could change that. His "lab on a chip" shows low concentrations of the molecule in question, making it much easier to diagnose the disease. Incredible work!

3. LoPro® Linear Actuators on BWC.com: We asked you on Twitter to name one of our linear guides that come with the actuation options of AT series belt, ANSI roller chain, lead screw and ball screw — LoPro! These actuation linear motion systems are based on our DualVee linear bearings, the building blocks for a wide range of our guided motion products. LoPro units are also available in non-actuated versions. They're durable, tough, cost-effective, low profile and low friction — you get why we call it the "LoPro" now don't you? Click the link to download CAD files free of charge.

4. Linear Guides Help Paramedics Do Their Jobs Quickly, Safely on BWCnews.BlogSpot.com: We were pretty happy to pick up a November copy of Design World and find a story printed about a customer of ours who used one of our linear guides to build a patient handling system for ambulances. In this story, we spotlight the effort of Ray Crawford to help mitigate the problem of handling heavy patients in emergency situations. How did he manage? Click through to read about his novel solution to a growing problem in U.S. emergency response.

5. Introducing Kids to the Joy of 'Making Stuff' on Manufacturing Executive: A factory tour isn't enough to get kids hooked on the joy of manufacturing. To do that, you have to give them something more hands-on, a project of their very own. "The reason is that a predisposition to manufacturing usually comes from the childhood experience of 'making stuff,'" Everette Phillips writes in this column. "And, unfortunately, 'making stuff' has slowly disappeared from school curricula over the past few decades. There are even kindergarten classes and preschools where 'making stuff' has been removed from the day-to-day activities of students." So how to we reintroduce the joy of manufacturing to the next generation? It's a key issue — and the future's at stake. BWC founder Bud Wisecarver started tinkering around with manufacturing at a very early age, building go-carts and other gizmos before he was even a teenager. We'd love to hear your thoughts on this issue! Tell us in the comment box!

Thursday, October 25, 2012

Find Us at Pack Expo: Booth #N-5726

Credit: Pack Expo

[ PACK EXPO 2012 ]
More than 46,000 buyers from around the world will join 1,800 suppliers in Chicago next week for the annual Pack Expo International, a trade show dedicated to showcasing the latest technologies, methods and machinery for packaging and processing. We'll be there at booth #N-5726 to display some guided motion solutions ideal for packaging and processing in virtually any industry.

The event, which takes place from Oct. 28 to 31 at the McCormick Center in downtown Windy City, covers more than 1.1 million square feet of exhibition space. That's a whole lot of room to wander around!

The exhibits include:
  • Integrated processing and packaging solutions that drastically increase efficiency and flexibility
  • Cutting-edge technologies that serve as a jumping-off point for future product innovation
  • Live demos so buyers can see machinery in action to judge capability, adaptability, operation and compatibility with existing technologies
  • State-of-the-art product launches, which open the door for safer, more secure, more sustainable and more cost-effective solutions for packaging-processing applications
Credit: Pack Expo

IN MOTION Bishop-Wisecarver will be at the event to take part in the massive effort to showcase the many technologies that drive the packaging industry. The show is organized by the Packaging Manufacturers Machinery Institute (PMMI), an organization of which BWC is a member. This year's show is slated to be the largest Pack Expo in a decade, per PMMI.

"We are extremely excited to be exhibiting at Pack Expo this year as a member of PMMI," BWC Project Engineer Brian Burke told us recently. "Our innovative products are ideally suited for packaging applications, including corrugated handling, case erecting and case packing applications."

NEW DEMOS, NEW IDEAS Since exhibiting last year, BWC has launched new products and come up with new ideas to serve the packaging-processing industry. One of those innovations is our recently launched MadeWell® Radial Wheel, a bearing we designed as a cost-effective solution for applications with specified radial loading conditions.

One of the reasons we make a point of going to Pack Expo is because our guided motion technologies are ideal for the packaging industry — a well-known ability to withstand debris-laden environments. The double vee-edge design of our bearings and related guided motion systems offer an inherent self-cleaning action that sloughs away debris like paper, cardboard, wood, metal shavings, glass, plastics and other contaminants.

“Bishop-Wisecarver has strong ties to the packaging industry and decades of experience imagining solutions for all kinds of applications inherent to the industry,” said Pamela Kan, President of Bishop-Wisecarver. “I look forward to attending the show and speaking with our customers one-on-one.”

[ Click here to make an appointment with one of our sales reps or engineers at the show ]

Thursday, October 4, 2012

Explore the Guided Motion Possibilities of Linear Bearings with Applications Engineer Dan Fletcher, Coffee Chat Part II of III


[ This is Part II of a three-part series on guided motion basics — read Part I here ]

TOLERANCES AND LUBRICATION 
We're picking up from yesterday's conversation about the form, function and range of environments that DualVee Motion Technology® is built to handle. Today, we'd like to talk about the tolerances and lubrication of the double row angular contact bearing. We continue the series with one of our Applications Engineers, Dan Fletcher.

Tell us about DualVee's tolerances — what are the contact bearing's basic capabilities?
Dan: Most of the time, an off-the-shelf guide wheel system should meet positioning tolerances of +/-0.005 inches, depending on the surface. If the track is hardened and ground to specific tolerances, the bearing could then meet positioning tolerances of +/-0.001 inches.

More often than not, double row angular contact bearing designs rely on the track's base mounting surface to maintain accuracies and tolerances. If the mounting is stiffer than the track, the track will adapt to the flatness, straightness, parallelism and twist — if designed with that in mind. If the design doesn't need to be that precise, the mounting surfaces don't have to be as demanding, which lessens the overall cost of the project.


Can you elaborate? 
Dan: Well, for example, if the application needs tolerances of +/-0.004 inches, you can bolt a guide wheel system to a sort-of uneven surface and a carriage will still work and run smoothly. Time spent on preparing the surface is minimal, though, and so is the cost and time spent to install it. But if you need +/-0.001 inches for an application, that just means spending more time to prepare the mounting surface, which raises the price.

Why is lubrication important?
Dan: As with many bearing systems, proper lubrication will enhance service and product life.

What if lubrication isn't a requirement for an application? 
Dan: If that's the case, the guide wheels are still often a preference over alternative motion technologies. Lots of cleanroom applications in the medical industry demand dry rollers to cut out possibility of contamination, to cite one example.

[ Join us next week for the final installment in this series, where we talk about DualVee Sizing Tips ]

Wednesday, August 22, 2012

Who Won the IWF Atlanta Challengers Awards?


Seventy-nine companies entered to win this year's IWF Atlanta's Challengers Distinguished Achievement Award, given to makers of innovative new products that advance the woodworking industry. The seven winners of the accolade were announced this morning, on the first day of the biennial trade show, where we're exhibiting along with 850 others through the week's end.

And the winners are ...

Credit: CIM-Tech
CIM-Tech — This maker of design and manufacturing software won a Challengers Award for a new, state-of-the-art program called Solid-CIM 3D, which programs or nests 3D assemblies or solid parts from design software. It uses a feature called Automatic Feature Recognition on three-dimensional solids and assemblies to lay parts flat and program machine functions. Solid-CIM 3D "turns your solid models and assemblies into 100 percent machine-ready NC Code for any CNC machine," the company's description reads.

Giben-America Inc. — IWF awarded Giben for its new Giben Prisma 6000 panel sizing saw, which uses ECOtech to improve machine productivity while cutting power usage. That means more speed, more power with less energy and fewer components. Booth #6712.

Hafele America Co. — This purveyor of furniture, cabinet, closet and architectural hardware won an award for what it calls Frontino hardware, a technology that aligns sliding doors flush on tracks instead of on separate tracks, according to the Woodworking Network. That smoother alignment means doors close quietly and save space by not opening outwards, the company explained.

Credit: MartinWoodworking
MartinWoodworking Machines Corp. — The new T75 PreX table saw features a blade that tilts to both sides to maximize efficiency and makes it suitable for a wide range of woodworking needs. Most sliding table saws have blades that only tilt in one direction. Booth #5458.

Miltec UV — This entrant won for a newly invented HPI Gloss Control UV Curing System, which nixes downtime by using only a single UV topcoat for any gloss range, the company website reads. The time saved translates to less energy used, which saves money and maximizes profits. A wood finishing company could see a cost payback within a couple years, Miltec says. Booth #6534.

Techniks Inc. — This CNC tooling company came away with a prize for its recently introduced Extra Plus Aggregate Head. The product's oscillating cutting action makes it quicker and more simple to cut a mortise pocked, the company says.

Credit: Cameron Automation
Cameron Automation — A manufacturer of woodworking machines (and a division of James L. Taylor Manufacturing)  Cameron Automation created the Challengers Award-winning Cameron Flooring Nester, which automates the normally manual work of nesting uneven length flooring into even bundles for strapping. Automating the job saves time and, ultimately, money. It's simple to install, easy to use and comes with software that's easy to understand, according to the company website.